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Produce Process :
Raw material + master batches → Mixing → vacuum feeding → material dryness → single screw extruder →color string extruder → spiral mould → calibrator → spray vacuum calibration tank → spray cooling water tank →spray-code printer → belt haul-off → no-dust cutter → pipe rack → finished product inspecting &packing
Feature and advantage of HDPE / PPR pipe making machine
(1) This production line aim at the characteristic of the PPR pipes.
(2) It adopts high efficiency single screw extruder can equipped with the Siemens PLC controlling system.
(3) It can realize the whole line automatic controlling of high capacity, stable extruding with the suitable changing of different units could realize the production job of PE-RT, PEX, PB pipe.
Machine Details
Single Screw Extruder
Based on 33:1 L/D ratio for screw design, we have developed 38:1 L/D ratio. Compared with 33:1 ratio, 38:1 ratio has advantage of 100% plasticization, increase output capacity by 30%, reduce power consumption up to 30% and reach almost linear extrusion performance.
Extrusion Die Head
Extrusion die head apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Die head structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or multi-layer pipe.
Vacuum Calibration Tank
Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.
Haul off Machine
Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.
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